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The Role of Stacker Reclaimer Services in Bulk Material Handling

January 18, 2024

The Role of Stacker Reclaimer Services in Bulk Material Handling

If you’re looking for a reliable, efficient way to manage bulk materials and want to find out how stacker reclaimer services fit into the equation, you’ve come to the right place. Stacker reclaimers are integral in storing and managing raw materials such as minerals or ore to be processed at mines or plants worldwide.

A stacker reclaimer can move large amounts of heterogeneous material like fertilizer or biomass fuel stock safely, efficiently, and economically into and out of storage during processing. It also handles stockpile storage at shipping terminals. By providing employees the power to handle large amounts of material across stockyards, stacker reclaimers ensure optimal productivity and free resources to take on other tasks.

If you’re ready, let’s explore exactly how these essential machines work on-site so that everyone involved in bulk material handling can understand their importance and use them effectively.

The Basics of a Stacker Reclaimer Machine

Bulk material handling refers to specialized systems that handle solid materials. Solid materials are usually lumpy, granular, or powdery and are commonly stored in heaps indoor or outdoor. A stacker reclaimer is used to manage bulk products effectively. However, these systems are available as individual types of machinery with respective operations. Therefore, an all-in-one stacker reclaimer equipment can be a more cost-effective option.

Some of the most common dry materials that a reclaimer stacker equipment can handle are those with abrasive properties, frozen and compacted, or high humidity. Examples are:

  • Different types of ore
  • Coal
  • Cement
  • Fertilizers
  • Grains
  • Minerals

The primary function of these machines is to build a pile by the stacking function, and relocating and removing material from the pile by the reclaiming function. Due to their efficiency, stacker reclaimer machines are commonly found in ports, power plants, and other industrial environments.

Common Types of Stacker Reclaimer Equipment

The type and design of stacker reclaimer equipment varies depending on the material being handled. There are multiple types of stacker reclaimer systems. Finding reputable stacker reclaimer manufacturers who can design and develop equipment that fits your needs is the best option.

Range of stacker reclaimers available:

Coal stacker reclaimer

Coals are processed in a preparation plant after being removed from the ground during mining. Afterward, these natural resources are used in different types of plants. Coal and similar minerals, such as petcoke, are typically stored outdoors in large yards.

The utilization of bucket wheel stacker reclaimers is commonly observed in coal operations due to the shared characteristics between coal and bucket wheel stacker reclaimers. The presence of a bucket wheel is often essential for efficient coal stacking and reclaiming processes.

  • Sort by density
    • High density – ore. concrete, phosphate
    • Low density – coal, grain
  • Sort by indoor/outdoor
  • Sort by machine type:
    • Bucketwheel
    • Belt
    • Longitudinal
    • Circular
    • Portal
    • Bridge
    • Combination

Bucket wheel stacker reclaimer

Also known as iron ore stacker reclaimer systems, these can successfully and efficiently stack and reclaim large amounts of iron ore. Apart from iron ore, it can also convey limestone, phosphate, coal, and other types of ore.

Typical applications of a bucket wheel stacker reclaimer:

  • Ports
  • Power plants
  • Stockyards
  • Steel plants

Circular stacker reclaimer

A circular stacker reclaimer system handles large quantities of wood chips or pulp paper. However, these also manage other bulk materials, like coal. Circular domes are a great option for these systems. Essentially, as long as it can be left outside and the materials don’t require a shed, this stacker reclaimer is an excellent option.

Typical applications of circular stacker reclaimers:

  • Endless circular stockyards
  • Pulp and paper mills
  • Wood chip production facilities

As you can see, these types of equipment are incredibly versatile, as they can handle all kinds of raw bulk materials from one end of the production line to the other. Although each is designed for a specific purpose, stacker reclaimer systems are generally helpful in different settings and applications.

Why You Should Invest in a Quality Stacker Reclaimer System

The advantages of stacker reclaimers are expansive. If you want to be more organized, reduce the amount of active mobile equipment, and streamline your operations, it’s the best way to tackle any bulk material handling challenges.

Some of its benefits include:

  • Automation for streamlining bulk material handling operations
  • Reducing human errors
  • Improved safety in the workplace
  • Optimizing material quality and inventory
  • Increased productivity and efficiency
  • Cost savings on labor, maintenance, storage, etc.

Factors to Consider Before Choosing a Suitable Stacker Reclaimer Design

Your stacker reclaimer‘s design, configuration, and layout will make maintenance easier. Furthermore, it will be easier to manage any safety challenges that come your way, especially since these machines are constantly exposed to harsh and stressful environments.

Factors that most stacker reclaimer manufacturers consider:

  • Type of stacker reclaimer for your applications
  • Materials it will handle and manage
  • Size of the system and capacity
  • Stacker reclaimer cost and your budget
  • Environmental conditions
  • Yard limitations

Other elements are also factored in to narrow down the best configuration for your operations. Overall, there’s no need to worry since a reputable manufacturer will guide you throughout this process.

Heyl & Patterson: Your Trusted Stacker Reclaimer Manufacturer

Heyl & Patterson is the reliable choice for companies looking for exceptional and superior stacker reclaimer systems. If you want to maximize your investment and reap the benefits immediately, we’re the expert partners you can trust.

Our stacker reclaimers are designed with stringent quality standards to meet your site-specific requirements. We also offer various customizations, allowing us to engineer a system that’s custom-built for you.

If you want to know more, don’t hesitate to contact us today. Our team will happily accommodate any concerns or questions you may have about stacker reclaimers in general.

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